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Band Saw Basics

The unsung hero of metal shops - cutting stock to size without drama, if you know what you're doing.

Tutorials

  1. Horizontal vs Vertical - Which saw for which job
  2. Blade Selection - TPI, materials, and blade life
  3. Speeds and Materials - Getting clean cuts without burning blades
  4. Horizontal Saw Setup - Making it cut true (not at an angle)
  5. Cutting Techniques - Tips for clean, accurate cuts

Why This Shit Matters

The band saw is usually the first tool to touch your stock. Get it wrong and you're:

  • Fighting crooked cuts through the whole job
  • Wasting material with bad angles
  • Burning through expensive blades
  • Making more work for yourself or the shop manager

Master the band saw and every job starts easier.

Prerequisites

You should know:

  • Basic shop safety
  • How to mark and measure
  • Difference between ferrous and non-ferrous metals

The Golden Rules

  1. Let the saw do the work - Forcing it just breaks blades
  2. Right blade for the material - One blade doesn't cut all
  3. Check square before long cuts - 5 minutes setup saves hours of frustration